Specification

Technical data

Wire to take-up

Wire cast size more than 800, UTS≤1350N/mm²
The wire should be treated by a straightening device before it enters the pail packing machine

Wire diameter range

Ф0.8mm—Ф1.60mm

Speed

Designed mechanical speed Max.25m/s
Working speed for Ф1.2mm be 15-17m/sm/s
For 0.8mm and 1.6mm, speed be lower by 25%

Paper pail size

Φ510×Φ300×800 /250Kg、Φ650×Φ440×760/350Kg

Traction pulley

With double groove, in line with wire coiling characteristics

Traction device

Driven by 15KW asynchronous servomotor, with braking device
Traction pulley with diameter 965mm, groove coated with T.C
HRC60, radial runout less than 0.05mm

Wire feeding device

Belt-pressing wire feeding, with pneumatic clamping and dis-clamping

Take-up motor

15KW asynchronous motor 

Pay-off motor

45KW VFD motor

Compressed air

From filter, water-free and with oil fume, air pressure：0.4～0.45Mpa。

Straightening device

2 sets of 22 straightening rollers, install in the front of the traction device

Flywheel

Drive by 7.5KW servo motor, with braking device
Made by aluminum alloy, with dynamically balanced testing
Small fly-wheel for Φ0.8-1.2mm, pail sizeΦ510×Φ300×800  0—250/pail,
Big fly-wheel for Φ1.4-1.6mm, pail size660×Φ440×760  0—350/pail,

pail lifting system

Composed of 1.5KW servo motor, worm-gearbox, chain and wheel, linear guide, limit switches
Lifting controlled by HMI 

Pail rotating platform

Composed of a 1.5KW servo motor, worm-gearbox, timing pulley
There are pail putting positions for the upper part and vibration parts for the lower part
The platform is rotating at a certain speed and at the same time, there is a speed gap between the platform rotating and the flywheel rotating, so as to make a quincuncial shape packing inside the pail.
Rotating motor power: servomotor 1.3KW
Vibration motor power: 200W

PLC

SIEMENS SIMATIC S7-1200 controller

Servo drive

INNOVANCE IS810 SERIES

Inverter

INNOVANCE IS810 SERIES

HMI

KUNLUN TONGTAI BRAND

Machine size

L7500mm*W3000mm*H4000mm

Color

FRAM:RAL7024, INSIDE:RAL7032, COVER:RAL7035

Total weight

About 11 tons